Top 7 Machines Used in IBC Tank And Cage Production

A Complete Equipment Guide for Building IBC Packaging Plants

IBC tanks—Intermediate Bulk Containers—are the backbone of industrial liquid packaging. Whether in chemicals, food, pharmaceuticals, or agriculture, demand for 1000L IBC units is booming worldwide. To manufacture a complete IBC (including both plastic tank and steel cage), a production facility must integrate multiple specialized machines into one seamless system.

If you're a packaging OEM, a new investor, or a global distributor looking to build or upgrade your IBC plant, here’s your ultimate guide to the Top 7 Essential Machines you’ll need for high-quality, cost-effective IBC production.

1. IBC Tank Blow Molding Machine

Function: Creates the 1000L HDPE plastic inner container using high-pressure blow molding.

• Infrared heating for uniform plastic melt

•  Multi-layer co-extrusion (optional for UN tanks)

•  High-output models available for 20–30 tanks/hour

•  Optional deflashing, leakage testing, and camera inspection modules

Xinzhou works with China’s top blow molding machine partners to offer complete tank forming lines with CE certification.

2. IBC Cage Mesh Welding Machine

Function: Welds horizontal and vertical steel tubes into the mesh cage.

•  Resistance spot welding with programmable PLC control

•  Customizable mesh size (e.g., 100x100mm, 100x200mm)

•  Supports up to 20 sets of cage programs

•  Servo-driven pulling system for accuracy

3. IBC Tube Feeding System

Function: Automatically loads steel pipes into the welding station.

•  Pipe diameter range: Ø16mm–Ø21mm

•  Fully automatic version reduces labor by over 60%

•  Integrated detection and positioning sensors

4. IBC Cage Bending Machine

Function: Bends welded mesh into final cage shape.

• Servo or hydraulic powered bending

•  Quick mold change for different cage types

•  Bending precision within ±0.1mm

  
  

5. IBC Locking & Punching Machine

Function: Secures cage structure and creates mounting holes.

•  Clinching technology for frame lock

•  Hydraulic punching for valve holes, nameplate slots, etc.

•  Compatible with side lock, bottom lock, and corner lock systems

6. IBC Steel Pallet Welding Machine

Function: Welds the bottom pallet that supports the IBC tank and cage.

•  Supports flat base, four-way fork access designs

•  Heavy-duty structure with high-strength joints

•  Optional auto pallet stacking system

Xinzhou’s pallet welding station is compatible with galvanized or powder-coated components.

7. IBC Assembly & Palletizing System

Function: Final station for assembling tank, cage, lid, and valve.

•  Automatic tank insertion and alignment

• Valve ultrasonic welding and lid tightening (optional)

•  Palletizing with conveyor or robot arm

This is the final step before packaging or delivery. Xinzhou offers full automation or semi-automatic options based on your budget.

 One Line, Full IBC

When these seven machines are integrated into a continuous IBC production line, you can:

• Cut labor costs by up to 70%

•  Reach 40–60 sets/hour output

•  Ensure consistent product quality with traceable parameters

•  Serve both local and global markets with certified products

 Why Choose Xinzhou?

At Ningbo Xinzhou Welding Equipment Co., Ltd., we are more than a machine supplier—we are your technical partner for IBC business success.

• 15+ years of IBC equipment experience

• Serving customers in 40+ countries

• Custom layout design, CE compliance, remote support

• Complete IBC cage + tank + assembly + pallet welding solution

 Let’s Build Your IBC Plant Together

We design production lines based on your product spec, market demand, and factory layout. Whether you're producing UN-certified tanks, food-grade containers, or reusable industrial IBCs—we have the technology and expertise to support you.

Contact Us Today for a free consultation and 3D factory layout.

 Email: xinzhou@weldercn.com

 Website: https://www.ibc-machine.com/
 WhatsApp: ＋86-18067231686