In the rapidly developing Central Asian chemical industry, safe and efficient packaging of liquid chemicals has become a critical requirement. In 2024, a chemical production company based in Tashkent, Uzbekistan, took a major leap forward by investing in a fully automated IBC (Intermediate Bulk Container) cage production line to support their growing production of chemical-grade IBC tanks for regional and export markets.
This strategic upgrade included:
● IBC blow molding machines sourced from China for the inner bottles
● And a complete automatic IBC cage production line supplied by Ningbo Xinzhou Welding Equipment Co., Ltd.
● Industry: Fine Chemicals & Liquid Additives
● Market Coverage: Uzbekistan domestic market + export to Kazakhstan, Russia, and other Central Asian countries
● Annual IBC demand: Over 120,000 units
● Objective: To establish Uzbekistan’s first high-efficiency IBC manufacturing hub with fully local production
Unlike the more common round tube structure, this client uses square steel tubes for IBC cage construction. This presented higher technical demands for:
● Precise positioning and welding
● Accurate punching on flat surfaces
● Stable and repeatable bending without deformation
● Reliable locking and base welding
Manual and semi-automated methods previously used could not meet their growing production targets or quality expectations.
To match the client's square-tube cage structure and high productivity goals, Xinzhou designed and delivered a fully automatic IBC cage production line, consisting of five core machines:
● Custom-designed for square tube frame welding
● Equipped with high-precision clamping and alignment systems
● Ensures consistent multi-side welding with fast cycle time
● Servo-controlled for sharp and uniform corners
● Perfectly matches cage assembly dimensions
● Auto-positioned locking section for secure cage caps
● Adjustable for different IBC models and locking styles
● Molded for square tube punching without deformation
● High-frequency punching with strong durability
● Fully automatic positioning and welding of cage base feet
● Enhances IBC load stability and strength
All machines are integrated into a streamlined production flow, with minimized manual handling and maximum output stability.
Following successful commissioning and staff training (supported remotely by Xinzhou's engineering team), the client’s IBC cage production capacity skyrocketed:
| Metric | Before Automation | After Xinzhou Line |
| Daily Outpu | 150–200 cages | 450–500 cages |
Labor Requirement | High | Reduced by ~40% |
| Welding Consistency | Variable | Fully stabilized |
| Customer Satisfaction | Medium | Improved |
The client's factory now serves not only their own packaging needs but also began supplying finished IBCs to neighboring countries — turning from user to exporter.
“At first, we hesitated to automate square tube welding — it’s more complex than round tubes. But Xinzhou’s solution was incredibly professional. Their machines are stable, efficient, and the support was prompt. We’ve now moved all IBC cage production to the automatic line.”
— Procurement Director, Uzbekistan
Ningbo Xinzhou specializes in IBC cage production equipment with a global client base in over 20 countries. We provide end-to-end automation solutions for:
● IBC cage welding lines (round & square tube)
● Hydraulic punching, bending, locking, and foot welding equipment
● Customized design based on your cage structure & production needs
From concept to commissioning, Xinzhou delivers productivity, precision, and long-term reliability — ensuring your IBC production runs at peak efficiency.
Interested in a tailor-made IBC cage production solution?
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